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Solutions

Custom Packaging
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Gift Box
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Sustainable Packaging
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Ecommerce
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Protective Packaging
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Industrial
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Bulkheads
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Retail Product
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Product Display
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Cartons & Mailers
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Industries

Food & Beverage
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Building & Home Products
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Automotive
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Creative Industries & Printers
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Homewares & Furniture
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Health, Beauty & Wellness
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Gifting, Flowers & Hampers
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Electronics
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Apparel
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FMCG
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Resources

  • Packaging Style Guide
  • Stock Cartons & Downloads

Client Projects

  • Project Galley
  • Case Studies

About Us

  • About Us
  • Why PPI

CARTON & MAILER PACKAGING SOLUTIONS

CARTON & MAILER PACKAGING SOLUTIONS

Looking for the perfect way to ship your products safely and in style?

Our custom carton and mailer packaging solutions are designed to protect, impress, and align with your brand from the moment your product leaves the warehouse to when it reaches your customer’s doorstep.

At PPI, we tailor every carton and mailer to your product’s exact dimensions, ensuring a perfect fit while showcasing your brand’s look and feel with high-quality print finishes. Built from sturdy, recyclable materials, our mailers are engineered for durability, sustainability, and ease of packing.

No matter where you’re shipping to, across town or across the country, our packaging will make sure your products arrive in perfect condition.

Tailored to Your Product, Brand, and Environment

At PPI, we’ve been helping Australian businesses elevate their product presence since 1980. With a team of specialist designers and engineers, we craft innovative packaging solutions that are visually striking, structurally sound, and aligned with your brand. Our approach is intentional: design beyond the box — shaping customer experiences that sell. Ready to see the difference custom packaging makes?

GET IN TOUCH

Why choose PPI

as your packaging partner?

Since 1980, we’ve been delivering custom packaging solutions, accruing knowledge and design expertise for the most unique challenges cross a variety of industries.

Knowledge & expertise

We employ a solution-based mindset to create unique packaging designs that suit your needs.

Creative design solutions

Our exceptional customer experience is based on a foundation of transparent, responsive communications.

Customer commitment

We work with you as a partner in packaging design, manufacturing and fulfillment. As your business scales up, we grow with you

Partnership approach

Get Inspired - view our range of custom packaging solutions

Projects and Case Studies Gallery

Meat Pack carton with base and lid
Custom cardboard mailer for bedding, with carry handle Custom cardboard mailer for bedding, with carry handle
Custom tuck-in presentation mailer with protective insert for light bulb Custom tuck-in presentation mailer with protective insert for light bulb
Custom Flexo printed book mailer ( twist pak style) Custom Flexo printed book mailer ( twist pak style)
PPI Heavy-Duty DC Cartons with Custom Inserts – Built for Maximum Protection During Distribution 5
Flexo printed custom beverage carton
Custom 6-bottle shipping carton with divider
outer carton for mailer hamper outer carton for mailer hamper
Custom Swiftpak book mailer with peel-and-seal tape

We are so happy with the curated box...it is on brand and helped us set the tone of our product for launch.

- Amber Duggan, Just a Glass Australia

Custom Protective shipping carton for gift hampers
Custom whisky bottle mailer featuring a protective insert Custom whisky bottle mailer featuring a protective insert
View Our Gallery

Have an idea?

Turn it into standout PPI packaging effortlessly.

Speak to our friendly team today and bring your ideas to life with a custom solution.

GET A FREE CONSULTATION

We take a design-first approach to all we do.

View our case studies

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10:PM – bedtime made easy with mattress in a box
The idea for 10:PM was sparked when founder Harrison Reid was dragging (with difficulty) a new mattress...
Case Study
peter jackson, case study
Peter Jackson - Revolutionising Menswear Clothing in Retail Space
Peter Jackson is a widely known menswear clothing brand in Australia. Their garments are crafted with...
Case Study
how_ppi_helped_ozharvest_provide_700000_meals_victorians_lockdown
​How PPI helped OzHarvest provide 700,000 meals for Victorians in lockdown
2020 has been a rollercoaster for everyone, but some people are doing it especially tough as we grapple...
Case Study
PPI created vibrant custom packaging for Just a Glass Australia’s vegan piccolo wines.
Just a Glass Australia - An excitingly different drinking experience
According to Just a Glass Australia founder Amber Duggan, her business was inspired by those times when...
Case Study
Envelope flat pack Mailer with double single peel & seal tape closure Swiftpak mailer Five panel folder Regular slotted carton Postal shipper box Slotted base and lid Twistpak mailer

Not sure where to start?

Explore our packaging styles for inspiration and discover what’s possible.

Browse the Style Guide

Experts in Cartons & Mailers for Every Industry​

With over 40 years of experience supporting Australian businesses, we’re trusted leaders in custom carton and mailer packaging solutions. 

Our in-house team of designers, engineers, and technicians combine precision with creativity to craft packaging that fits your products perfectly while delivering on performance, protection, and presentation. 

Whether you’re shipping products locally or nationwide, we ensure your packaging works as hard as your brand does. Whether for eCommerce or luxury gifting, we design the best boxes for packing gifts that reflect your values and leave a lasting impression.

Need help? Get in touch
Learn about our Custom Design Process
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Are you maximising
your packaging
potential?

Let us show you how to enhance performance and get the most from your investment.

LEARN HOW WE'RE DIFFERENT

Frequently Asked Questions

What materials provide the best protection for fragile items?

Corrugated packaging and custom cardboard boxes with added cushioning provide excellent impact resistance.

Do we manufacture peel and seal tape closure custom boxes?

Yes, we provide custom solutions with protective coatings, tamper-proof seals, and custom box inserts for added security.

Can I get a prototype before placing a bulk order?

Yes, we provide prototypes to ensure the design and functionality meet your expectations.

Do you offer eco-friendly packaging solutions?

We have biodegradable, recyclable, and reusable custom packaging options available.

Do you provide custom packaging solutions for different industries?

Yes, we cater to various industries, including retail, e-commerce, healthcare, food & beverage, electronics, and industrial manufacturing.

Have a project in mind?
Get in touch with us

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Solutions

  • Custom Packaging
  • Gift Box
  • Sustainable Packaging
  • Ecommerce
  • Protective Packaging
  • Industrial
  • Bulkheads
  • Retail Product
  • Product Display
  • Cartons & Mailers

Industries

  • Food & Beverage
  • Building & Home Products
  • Automotive
  • Creative Industries & Printers
  • Homewares & Furniture
  • Health, Beauty & Wellness
  • Gifting, Flowers & Hampers
  • Electronics
  • Apparel
  • FMCG

About

  • About Us
  • Why PPI
  • Custom Design
  • Privacy Policy
  • Case Studies
  • Project Gallery

Resources

  • Packaging Style Guide
  • Blogs

Quotes & Enquiries:

1800 25 8000

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