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For brand managers & product developers

Start with 4 easy steps  for your custom design.

01

Discovery & brief

Your product, brand, budget and the problem to solve.

02

Structural & brand design

Structural CAD, artwork and finish — engineered to perform.

03

Prototype & sampling

A physical sample in your hands before you commit.

04

Production at scale

Made in our Australian facility, delivered on time.

Have a packaging challenge?

Tell us about your product and what’s not working. Our design team responds within one business day.

Start a Design Brief

Award-winning · Australian made · 40+ years

CREATIVE SOLUTIONS

Sustainability

Bespoke structural design

Carton & Mailers

Bespoke structural design

Bulkheads

Bespoke structural design

Design

Bespoke structural design

Display

Bespoke structural design

E-commerce

Bespoke structural design

Gift Box

Bespoke structural design

Industrial

Bespoke structural design

Protective

Bespoke structural design

Retail

Bespoke structural design

Not finding the fit?
Have it designed instead.

Hand it to our design team and start
from a brief.

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Start with a brief, not a cart

Hand it to our design team and start
from a brief.

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Have your packaging designed — 
not picked off a shelf.

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PPI-40yr 1
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CUSTOM
PACKAGING

CUSTOM PACKAGING SOLUTIONS FOR YOUR BUSINESS

First impressions matter. Well-designed packaging does more than protect your product — it presents it, strengthens your brand, and shapes the customer experience. Whether you’re shipping retail products, creating premium gift boxes, or fulfilling e-commerce orders, our custom packaging solutions ensure your products arrive safely and stand out.

At PPI, we design packaging tailored to the needs of modern businesses. Our approach combines structural engineering, branding, and sustainable materials to deliver packaging that performs across every stage of the supply chain — from protection and logistics to presentation and customer experience.

Tailored to your Product Brand and Environment

At PPI, we’ve been helping Australian businesses elevate their product presence since 1980. With a team of specialist designers and engineers, we craft innovative packaging solutions that are visually striking, structurally sound, and aligned with your brand. Our approach is intentional: design beyond the box — shaping brand experiences that drive growth. Ready to see the difference custom packaging makes?

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Why Choose PPI

as Your Packaging Partner?

Over 40 years of packaging engineering and design experience.

Knowledge & expertise

Structural designs tailored to your product and brand.

Creative design solutions

Dedicated support and collaborative project delivery.

Customer commitment

Long-term partnerships built on trust, insight, and shared success.

Partnership approach

Our Custom Packaging Solutions

With decades of engineering expertise and a proven record of award-winning innovation, we lead the industry in custom packaging solutions across retail, ecommerce, industrial, and sustainable formats.

Retail

Packaging designed to enhance shelf appeal and reinforce brand identity.

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Ecommerce

Protective packaging engineered for safe shipping and efficient fulfilment.

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Cartons and Mailers

Durable cardboard cartons and protective mailers for secure transport.

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Product Display

Retail-ready display solutions that maximise product visibility.

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Protective

Engineered packaging solutions designed to safeguard fragile or high-value goods.

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Heavy-duty packaging designed for demanding logistics environments.

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Industrial

Premium packaging that elevates the unboxing experience.

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Gift Boxes

Environmentally responsible packaging made from recyclable materials.

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Sustainable

Need Inspiration? See Full Style Guide
Need a custom solution? Get in touch

Customisation Options

Every packaging solution we create is tailored to your product, logistics, and brand requirements.

  • Material Choices
    Single-wall or double-wall corrugated boards, with moisture-resistant options available.

  • Structural Engineering
    Custom die-cut designs, engineered inserts, and lock-tab formats.

  • Printing & Branding
    Flexographic, litho-laminated, and multi-finish printing options to elevate presentation.

  • Size & Configuration
    Optimised sizing to reduce product movement, minimise voids, and improve freight efficiency.

  • Protective Features
    Cushioning structures, tamper evidence, moisture resistance, and impact protection.

Need help? Get in touch

Have an idea?

Turn it into standout PPI packaging effortlessly.

Speak to our friendly team today and bring your ideas to life with a custom solution.

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What to Consider When Designing Custom Packaging

  • Product Protection
    Ensure packaging protects fragile or valuable products during transit.
  • Brand Presentation
    Use packaging to communicate brand identity and create a memorable unboxing experience.
  • Logistics & Storage
    Design packaging that optimises shipping, palletisation, and warehouse efficiency.
  • Sustainability
    Choose recyclable materials and efficient designs to reduce environmental impact.
Need help? Get in touch

Get Inspired - view our range of Custom packaging solutions

Projects and Case Studies Gallery

Custom cardboard packaging for Mattress and Bedding Custom cardboard packaging for Mattress and Bedding
Custom ecommerce packaging design for medicine tablet dispenser Custom ecommerce packaging design for medicine tablet dispenser

I love the new packaging, I'm just really excited to be able to show our customers.

– Amanda Jones, Fig & Bloom General Manager

Custom bear-themed Swift Mailer with peel-and-seal tape for secure eCommerce book shipping.
Eco-friendly mailer with a custom insert holding a refillable beauty bottle for safe eCommerce delivery Eco-friendly mailer with a custom insert holding a refillable beauty bottle for safe eCommerce delivery
6.1 Precision-cut corrugated insert for grooming and personal care kits
Custom packaging for shipping framed prints and artwork.
Presentation mailer with custom inserts for skincare product kits. Presentation mailer with custom inserts for skincare product kits.
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Are you maximising
your packaging
potential?

Let us show you how to enhance performance and get the most from your investment.

LEARN HOW WE'RE DIFFERENT

Frequently Asked Questions

What materials provide the best protection for fragile items?

Corrugated packaging and custom cardboard boxes with added cushioning provide excellent impact resistance.

Do we manufacture peel and seal tape closure custom boxes?

Yes, we provide custom solutions with protective coatings, tamper-proof seals, and custom box inserts for added security.

Can I get a prototype before placing a bulk order?

Yes, we provide prototypes to ensure the design and functionality meet your expectations.

Do you offer eco-friendly packaging solutions?

We have biodegradable, recyclable, and reusable custom packaging options available.

Do you provide custom packaging solutions for different industries?

Yes, we cater to various industries, including retail, e-commerce, healthcare, food & beverage, electronics, and industrial manufacturing.

Have a project in mind?
Get in touch with us

Leave your details, and our team will be in touch soon to discuss your packaging requirements.

LET’S SOLVE IT TOGETHER

Have an idea?

Turn it into standout PPI
packaging effortlessly.

Leave your details and our team will be in touch to discuss your requirements. We typically respond within one business day.

CALL US 1800 25 8000

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SOLUTIONS

  • Custom Packaging
  • Gift Box
  • Sustainable Packaging
  • Ecommerce
  • Protective Packaging
  • Industrial
  • Bulkheads
  • Retail Product
  • Product Display
  • Cartons & Mailers

industries

  • Food & Beverage
  • Building & Home Products
  • Automotive
  • Creative Industries & Printers
  • Homewares & Furniture
  • Health, Beauty & Wellness
  • Gifting, Flowers & Hampers
  • Electronics
  • Apparel
  • FMCG

CUSTOM DESIGN

  • Custom Designs
  • Case Studies
  • Project Gallery
SOLUTIONS
  • Custom Packaging
  • Gift Box
  • Sustainable Packaging
  • Ecommerce
  • Protective Packaging
  • Industrial
  • Bulkheads
  • Retail Product
  • Product Display
  • Cartons & Mailers
INDUSTRIES
  • Food & Beverage
  • Building & Home Products
  • Automotive
  • Creative Industries & Printers
  • Homewares & Furniture
  • Health, Beauty & Wellness
  • Gifting, Flowers & Hampers
  • Electronics
  • Apparel
  • FMCG

About

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CUSTOM DESIGN

  • Custom Design
  • Case Studies
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Resources

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